Automated PAT

Headspace Analyzer for SVP

The verification of quality relevant attributes of the headspace conditions e.g. in lyophilized and liquid filled vials, requires non-destructive and robust inspection technologies. The SPECTRA HSX platform impresses with its highly sensitive laser system and the flexibility to be configured for individual requirements for automated Headspace Analysis. Headspace Analysis may be used for nitrogen purging efficiency, vacuum verification or container closure integrity testing (CCIT).

SPECTRA HSX

The verification of quality relevant attributes of the headspace conditions e.g. in lyophilized and liquid filled vials, requires non-destructive and robust inspection technologies. The SPECTRA HSX platform impresses with its highly sensitive laser system and the flexibility to be configured for individual requirements for automated Headspace Analysis. Headspace Analysis may be used for nitrogen purging efficiency, vacuum verification or container closure integrity testing (CCIT) for small volume parenterals (SVP).

The SPECTRA HSX is an inspection platform developed for non-destructive Headspace Analysis for pharmaceutical packages with modified headspace conditions. Headspace Analysis may be used for nitrogen purging efficiency, vacuum verification or container closure integrity testing (CCIT).

Due to the continuous developments of the laser system it can be used for the highest requirements and provides the option to add further inspection technologies. Depending on the given conditions and requirements, up to ten test heads can be integrated. By increasing the number of test heads both the throughput and the sensitivity can be improved.

Inspection of multiple gases

With our newest laser generation we reach industry leading sensitivity. Optionally, two different laser heads can be integrated to check for both the partial pressure of oxygen or carbon dioxide and the total pressure inside the test sample. 

Integration of additional inspection methods for vials

The integration of NIR spectroscopy modules for moisture detection in lyophilizates or barcode readers for container identification is optional. The combination with other inspection platforms such as the automated visual inspection platform is also possible.

WILCO automated Headspace Analyzer

Latest generation of HSA lasers

With our latest Head Space Analysis generation, we are setting new milestones in terms of sensitivity and inspection speed.

Integrated online calibration system

To verify the correct calibration of the HSA system during multiple-hour production runs, an online calibration tool was integrated to ensure maximum process reliability.

Integration of multiple test heads

The SPECTRA HSX 500 platform can accommodate up to 10 test heads providing the highest sensititity.

Different solutions for different customer requirements

We offer 3 different automated Headspace Analyzer platforms for different production speeds.

SPECTRA HSX 100

is a mobile and very compact inspection platform for pharmaceutical packages such as vials or ampoules. Glass or plastic containers from 2 ml up to 100 ml can be inspected at a speed of up to 100 test samples per minute. 

SPECTRA HSX 300

is a compact inspection platform. The system is capable of testing 2ml vials to LVP bottles or other packaging types at a speed of up to 300 test samples per minute. Depending on the given conditions and requirements, up to two test heads can be integrated.

SPECTRA HSX 500

the SPECTRA HSX 500 qualifies for the highest requirements and provides the option to add further inspection technologies. Depending on the given conditions, up to ten test heads can be integrated. By increasing the number of test heads both the sensitivity and throughput (up to 500 samples per minute) are improved.

Features SPECTRA HSX

  • Up to 500/min
  • 2ml up to 100 ml containers
  • Non-destructive head space analysis of vials, syringes, ampoules
  • Deterministic test method preferred acc. USP1207
  • Applicable for glass and plastic containers
  • Applicable for liquid, lyophilized and solid products
  • Designed according to GMP guidelines
  • Data Handling in compliance with 21 CFR part 11
  • Reliable product handling
  • Toolless format changeover
  • Optional integration of visual inspection systems
  • Optional integration of 2D DataMatrix Code reader
  • Optional integration of NIR Module for residual moisture and lyo defects